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Extrusion Welder buy in Tyler
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Extrusion Welder

Extrusion Welder

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USA, Tyler
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Description
Frame Size
Frames vary from 6" to 84" deep, with 4"-20" wide and 3/16" to 1 ½" thick flanges. The web material may be 11 gauge to 1/2" thick. For non-prismatic frames, flanges must be of equal width, but not equal thickness. Prismatic frames can be welded with unequal width flanges.

Conveyors
Conveyors are provided for horizontal materials movement throughout the machine. Conveyors are constructed using a combination of powered, driven and idler units. Power units come complete with hydraulic motor drive. Individual conveyor rollers are driven by heavy roller chain between all rolls. The conveyor system is designed to support 300 pound-per-foot beams. Each roller is designed to support 1,000 pounds.

Web Material Movement
Precut web members are placed on conveyors for movement and alignment. Hydraulically powered clamps at the seam welder hold adjacent web members to assure horizontal and vertical alignment during welding. A copper backup bar provides consistent, high-quality submerged arc welds. After welding, the conveyor
moves the welded web forward to receive the next web for welding or onward to the flange/web tack unit. Web seam welder conveyors are powered for forward and reverse.

Flange & Web Assembly
Pre-welded web members and flanges are joined at the flange/web tack unit. Frame flanges are held vertically by magnetic rollers. The web is lifted to the flange centerline and pressed between the flanges for the operator to manually weld the leading edges. The tack unit allows for fine adjustment to
ensure exact centering of the flange/web connection.

Welder Control
The final welder utilizes an Allen Bradley PLC control system for all machine functions. The PLC includes a touch screen to allow easy control of all welding clamping, movement, speed and welding functions. The PLC directly interfaces with hydraulic units and welding controls to provide an easy-to-learn operator interface. Weld start and stop is automatically controlled by the PLC.

The flange/web tack unit and web seam welder include push-button control consoles. All electric controls are mounted in NEMA 12 enclosures in a high quality, workman-like manner.

Hydraulic Power
Multiple hydraulic power units are provided for a complete welder. Welder clamping, drive and conveyor power functions are isolated to prevent interference or problems with maintaining an accurate welding speed.
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Extrusion Welder
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